Hyway Stihl TS400 Top end overhaul kit

Hyway Premium Titanikel-Plated Cylinder Kit (49 mm) for Stihl TS400 Cut-Off Saw

Rebuild your legendary Stihl TS400 with the toughest, longest-lasting aftermarket cylinder available — the
Hyway Titanikel-Plated 49 mm Kit.
A true drop-in replacement for OEM part 4223 020 1200, this premium kit restores full power while dramatically outlasting the original Nikasil bore — even in the harshest concrete, brick, and asphalt cutting conditions.

Crafted with Hyway’s exclusive Titanikel plating, this cylinder delivers superior wear resistance, outstanding heat dissipation, and proven scoring protection — the professional concrete cutter’s choice for maximum uptime on the job site.

Key Features:

• Premium Hyway Titanikel-plated cylinder with 49 mm bore
• Replaces OEM part number 4223 020 1200
• Direct bolt-on fit for Stihl TS400 (all years & versions)
• Precision Fit: Engineered to exact OEM specifications for seamless installation
• Durable Construction: Built to survive the extreme dust and heat of cut-off work
• Complete Kit: Includes cylinder, piston, rings, wrist pin, circlips
• Enhanced Performance: Runs cooler and lasts significantly longer than stock Nikasil

Also Included in This Kit:

• Needle cage bearing (9512-003-2340)
• Fuel filter (0000-350-3500)
• NGK BPMR7A spark plug (1110-400-7005)
• Cylinder base gasket (4223-029-2301)
• Muffler gasket (1125-149-0601)

What is Titanikel Plating?

Titanikel plating is a sophisticated technology developed by Hyway, involving a blend of titanium and nickel applied through a high-temperature steam plating process. This method uses temperatures of 900 to 1000 degrees Celsius to create a robust, wear-resistant surface perfect for engine components.

Titanikel Plating Process:

The process starts with multi-composite electroplating, coating the cylinder with a titanium-nickel composite. After plating, the surface is polished with diamond tools to achieve an exceptionally smooth finish due to titanium’s high strength.

Benefits of Titanikel Plating:

• High Temperature Resistance: Can handle extreme temperatures, ensuring the cylinder remains intact under heavy use
• Durability: The titanium-nickel combination enhances wear resistance, significantly extending cylinder life
• Chemical Resistance: Titanium’s natural resistance protects against environmental factors
• Smooth Operation: Ultra-smooth finish reduces friction, improving efficiency and reducing wear on other components
• Optimal Strength-to-Weight Ratio: Balances high strength and low weight, crucial for chainsaw performance

Compatibility:

Stihl Models:

• Stihl TS400 (all versions)

Note: Professional installation is recommended. Verify compatibility with your specific Stihl model before purchasing.

Keep your TS400 slicing through concrete like the day it was new — with the
Hyway Titanikel 49 mm Cylinder Kit (now with extra service parts) at an unbeatable value from HL SUPPLY!